IEC 60320 Appliance couplers for household and similar general purposes is a set of standards from the International Electrotechnical Commission (IEC) specifying non-locking appliance and interconnection couplers for connecting power supply cords to electrical appliances of voltage not exceeding 250 V (a.c.) and rated current not exceeding 16 A. Different types of connector (distinguished by shape and size) are specified for different combinations of current, temperature and earthing requirements. Unlike IEC 60309 connectors, they are not coded for voltage; users must ensure that the voltage rating of the equipment is compatible with the mains supply.
The first edition of IEC 320 (later renumbered IEC 60320) was published in 1970.
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Terminology
Appliance couplers enable the use of standard inlets and country-specific cord sets which allow manufacturers to produce the same appliance for many markets, where only the cord set has to be changed for a particular market. Interconnection couplers allow a power supply from a piece of equipment or an appliance to be made available to other equipment or appliances. Couplers described under these standards have standardized current and temperature ratings.
The parts of the couplers are defined in the standard as follows.
- Connector: "part of the appliance coupler integral with, or intended to be attached to, one cord connected to the supply".
- Appliance inlet: "part of the appliance coupler integrated as a part of an appliance or incorporated as a separate part in the appliance or equipment or intended to be fixed to it".
- Plug connector: "part of the interconnection coupler integral with or intended to be attached to one cord".
- Appliance outlet: "part of the interconnection coupler which is the part integrated or incorporated in the appliance or equipment or intended to be fixed to it and from which the supply is obtained".
- Cord set: "assembly consisting of one cable or cord fitted with one non-rewirable plug and one non-rewirable connector, intended for the connection of an electrical appliance or equipment to the electrical supply".
- Interconnection cord set: "assembly consisting of one cable or cord fitted with one non-rewirable plug connector and one non-rewirable connector, intended for the interconnection between two electrical appliances".
Although the terms "male" and "female" are sometimes applied to these connectors, the terms are not used in the standards themselves. Gender references for connectors actually refer only to the contacts, not the complete connectors. "Male" refers to a pin contact and "female" to a socket contact. "Connectors" and "appliance outlets" are fitted with socket contacts, and "appliance inlets" and "plug connectors" are fitted with pin contacts.
Each type of coupler is identified by a standard sheet number. For appliance couplers this consists of the letter "C" followed by a number, where the standard sheet for the appliance inlet is 1 higher than the sheet for the corresponding cable connector. Many types of coupler also have common names. The most common ones are IEC connector for the common C13 and C14, the figure-8 connector for C7 and C8, and cloverleaf connector or Mickey Mouse connector for the C5/C6. Kettle plug is a colloquial term used for the high-temperature C16 appliance inlet (and sometimes, wrongly, for the mating C15 connector). "Kettle plug" is sometimes mistakenly used to refer to regular temperature-rated C13 and C14 connectors, which should not be used with heating appliances.
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Application
Detachable appliance couplers are used in office equipment, measuring instruments, IT environments, and medical devices, among many types of equipment for worldwide distribution. Each appliance's power system must be adapted to the different plugs used in different regions. An appliance with a permanently-attached plug for use in one country cannot be readily sold in another which uses an incompatible wall socket; this requires keeping track of variations throughout the product's life cycle from assembly and testing to shipping and repairs.
Instead, a country-specific power supply cord can be included in the product packaging, so that model variations are minimized and factory testing is simplified. A cord which is fitted with non-rewireable (usually moulded) connectors at both ends is termed a cord set. Appliance manufacturing may be simplified by mounting an appliance coupler directly on the printed circuit board. Assembly and handling of an appliance is easier if the power cord can be removed without much effort.
Appliances can be used in another country easily, with a simple change of the power supply cord (including a connector and a country-specific plug). The power supply cord can be replaced easily if damaged, because it is a standardized part that can be unplugged and re-inserted. Safety hazards, maintenance expenditure and repairs are minimized.
Standards
Parts of the standard
IEC 60320 is divided into several parts:
- IEC 60320-1: General Requirements specifies two-pole and two-pole with earth couplers intended for the connection of a supply cord to electrical appliances. As from IEC 60320-1:2015 this part also applies to interconnection couplers which enable the connection and disconnection of an appliance to a cord leading to another appliance. This part of the standard no longer includes standard sheets which have been moved to a new part first published in 2014: IEC 60320-3.
- IEC 60320-2-1: Sewing machine couplers specifies couplers which are not interchangeable with other couplers from IEC 60320, for use with household sewing machines. They are rated no higher than 2.5 A and 250 V (a.c.).
- IEC 60320-2-2 Interconnection couplers for household and similar equipment. This section was withdrawn in January 2016. The general requirements for these items are now included in IEC 60320-1 and the standard sheets are part of IEC 60320-3.
- IEC 60320-2-3: Couplers with a degree of protection higher than IPX0 specifies couplers with some degree of liquid ingress protection.
- IEC 60320-2-4: Couplers dependent on appliance weight for engagement.
- IEC 60320-3: Standard sheets and gauges. This part includes the standard sheets for both appliance couplers and interconnection couplers. For appliance couplers the various coupler outlines are designated using a combination of letters and numbers, e.g., "C14". The connector supplies power to the appliance inlet. The appliance inlet is designated by the even number one greater than the number assigned to the connector, so a C1 connector mates with a C2 inlet, and a C15A mates with a C16A. Interconnection couplers have single letter designators, e.g., "F". They consist of two parts: a plug connector, which is the part integral with, or intended to be attached to, the cord, and an appliance outlet, which is the part integrated or incorporated in the appliance or equipment or intended to be fixed to it, and from which the supply is obtained.
Contents of standards
The standards define the mechanical, electrical and thermal requirements and safety goals of power couplers. The standard scope is limited to appliance couplers with a rated voltage not exceeding 250 V (a.c.) at 50 Hz or 60 Hz, and a rated current not exceeding 16 A. Further sub-parts of IEC 60320 focus on special topics such as protection ratings and appliance specific requirements.
Selection of a coupler depends in part on the IEC appliance classes. The shape and dimensions of appliance inlets and connectors are coordinated so that a connector with lower current rating, temperature rating, or polarization cannot be inserted into an appliance inlet that requires higher ratings. (i.e. a Protection Class II connector cannot mate with a Class I inlet which requires an earth); whereas connecting a Class I to a Class II appliance inlet is possible because it creates no safety hazard.
Pin temperature is measured where the pin projects from the engagement surface. The maximum permitted pin temperatures, are 70 °C, 120 °C, and 155 °C, respectively (the higher temperatures are not applicable to interconnection couplers). The pin temperature is determined by the design of the appliance, and its interior temperature, rather than by its ambient temperature. Typical applications with increased pin temperatures include appliances with heating coils such as ovens or electric grills. It is generally possible to use a connector with a higher rated temperature with a lower rated appliance inlet, but the keying feature of the inlet prevents use of a connector with a lower temperature rating.
Connectors are also classified according to the method of connecting the cord, either as rewirable connectors or non-rewirable connectors.
In addition the standards define further general criteria such as withdrawal forces, testing procedures, the minimum number of insertion cycles, and the number of flexings of cords.
IEC 60320-1 defines a cord set as an "assembly consisting of one cable or cord fitted with one plug and one connector, intended for the connection of an electrical appliance or equipment to the electrical supply". It also defines an interconnection cord set as an "assembly consisting of one cable or cord fitted with one plug connector and one connector, intended for the interconnection between two electrical appliances".
In addition to the connections within the standards, as mentioned, there are possible combinations between appliance couplers and IEC interconnection couplers. Fitted with a flexible cord, the components become interconnection cords to be used for connecting appliances or for extending other interconnection cords or power supply cords.
North American ratings
North American rating agencies (CSA, NOM-ANCE, and UL) will certify IEC 60320 connectors for higher currents than are specified in the IEC standard itself. In particular, UL will certify:
- C5/C6 connectors for up to 13 A, although 10 A is more commonly seen (IEC maximum is 2.5 A)
- C7/C8 connectors for up to 10 A (IEC maximum is 2.5 A)
- C13/C14 and C15/C16 connectors for up to 15 A (IEC maximum is 10 A)
- C19/C20 and C21/C22 connectors for up to 20 A (IEC maximum is 16 A)
Given the 120V±5% mains supply used in the United States and Canada, these higher ratings permit devices with C6 and C8 inputs to draw more than 114×2.5 = 285 W from the mains, and devices with C14 inputs to draw more than 1140 W from the mains.
This is exploited by high-powered computer power supplies, up to 1200 W output, and even some particularly efficient 1500 W output models to use the more popular C14 input on products sold worldwide.
Although less common, power bricks with C6 and C8 inputs and ratings up to 300 W also exist.
Appliance couplers
The dimensions and tolerances for connectors and appliance inlets are given in standard sheets, which are dimensioned drawings showing the features required for safety and interchangeability.
C1/C2 coupler
The C1 coupler and C2 inlet were commonly used for mains powered electric shavers. These have largely been supplanted by cordless shavers with rechargeable batteries or corded shavers which use an AC adapter.
C5/C6 coupler
This coupler is sometimes colloquially called a cloverleaf coupler or "Mickey Mouse" (because the cross section looks like the silhouette of the Disney character).
The C6 inlet is used on laptop power supplies and portable projectors, as well as on some desktop computers and recent LCD televisions from LG.
C7/C8 coupler
Commonly known as a figure-8 or shotgun connector due to the shape of its cross-section. This coupler is often used for small cassette recorders, battery/mains operated radios, battery chargers, some full size audio-visual equipment, laptop computer power supplies, video game consoles, and similar double-insulated appliances.
A C8B inlet type is defined by the standard, for use by dual-voltage appliances; it has three pins, and can hold a C7 connector in either of two positions, allowing the user to select voltage by choosing the position the connector is inserted.
A similar but polarized connector has been made, but is not part of the standard. Sometimes called C7P, it is asymmetrical, with one side squared off. Unpolarized C7 connectors can be inserted into the polarized inlets; however, doing so might be a safety risk if the device is designed for polarized power. Although not specified by IEC 60230, and not clear if any formal written standard exists, the most common wiring appears to connect the squared side to the neutral, and the rounded to the hot line. Note: Clause 9.5 was added to IEC 60320-1:2015, this requires that "It shall not be possible to engage a part of a non-standard appliance coupler with a complementary part of an appliance coupler complying with the standard sheets in any part of IEC 60320."
C13/C14 coupler
Most desktop computers use the C14 inlet to attach the power cord to the power supply, as do many instrument amplifiers, monitors, printers and other peripherals. A power cord with a suitable power plug (for the locality where appliance is being used) on one end and a C13 connector (connecting to the appliance) on the other is commonly called an IEC cord. IEC cords are used to power many pieces of electronic equipment, including computers, instrument amplifiers, professional audio equipment and virtually all professional video equipment.
There are also a variety of splitter blocks, splitter cables, and similar devices available. These are usually un-fused (with the exception of C13 cords attached to BS 1363 plugs, which are always fused).
These cables are sometimes inappropriately referred to as a "kettle cord" or "kettle lead", but the C13/14 connectors are only rated for 70 °C; a device such as a kettle requires the C15/16 connector, rated for 120 °C.
C15/C16 coupler
Some electric kettles and similar hot household appliances like home stills use a supply cord with a C15 connector, and a matching C16 inlet on the appliance; their temperature rating is 120 °C rather than the 70 °C of the similar C13/C14 combination. The official designation in Europe for the C15/C16 coupler is a 'hot condition' coupler.
These are similar in form to the C13/C14 coupler, except with a ridge opposite the earth in the C16 inlet (preventing a C13 fitting), and a corresponding valley in the C15 connector (which doesn't prevent it fitting a C14 inlet). For example, an electric kettle cord can be used to power a computer, but an unmodified computer cord cannot be used to power a kettle.
There is some public confusion between C13/C14 and C15/C16 couplers, and it is not uncommon for C13/C14 to be loosely referred to as "kettle plug" or "kettle lead" (or some local equivalent).
In European countries the C15/C16 coupler has replaced and made obsolete the formerly common types of national appliance coupler in many applications.
C15A/C16A coupler
There is also a C15A/C16A coupler, with an even higher (155 °C) temperature rating.
C17/C18 coupler
Similar to C13/C14 coupler, but unearthed. A C18 inlet will accept a C13 connector but a C14 inlet will not accept a C17 connector.
The IBM Wheelwriter series of electronic typewriters are one common application. Three wire cords with C13 connectors, which are easier to find, are sometimes used in place of the two wire cords for replacement. In this case, the ground wire will not be connected.
The C17/C18 coupler is often used in audio applications where a floating ground is maintained to eliminate hum caused by ground loops. Other common applications are the power supplies of Xbox 360 game consoles, replacing the C15/C16 coupler employed initially, and large CRT televisions manufactured by RCA in the early 1990s.
C19/C20 coupler
Earthed, 16 A, polarized. This coupler is used for some IT applications where higher currents are required, as for instance, on high-power workstations and servers, uninterruptible power supplies, power distribution units, large network routers, switches, blade enclosures, Power Mac G5s equipped with dual-core processors, and similar equipment. This connector can also be found on high current medical equipment. It is rectangular and has pins parallel to the long axis of the coupler face.
Withdrawn and other standard sheets
C3, C4, C11 and C12 standard sheets are no longer listed in the standard.
Standard sheet C25 shows retaining device dimensions. Sheet C26 shows detail dimensions for pillar-type terminals, where the end of the screw bears on a wire directly or through a pressure plate. Sheet 27 shows details for screw terminals, where the wire is held by wrapping it around the head of a screw.
Interconnection couplers
Interconnection couplers are similar to appliance couplers, but the appliance outlet is built into a piece of equipment, while the plug connector is attached to a cord. They are identified by letters, not numbers, with one letter identifying the plug connector, and the alphabetical next letter identifying the mating appliance outlet. For example, an E plug fits into an F outlet.
The dimensions and tolerances for plug connectors and appliance outlets are given in standard sheets, which are dimensioned drawings showing the features required for safety and interchangeability.
Cables with a C13 connector at one end and a type E plug connector at the other are commonly available. They have a variety of common uses including connecting power between older PCs and their monitors, extending existing power cords, connecting to type F outlets strips (commonly used with rack-mount gear to save space and for international standardization) and connecting computer equipment to the output of a uninterruptible power supply (UPS). Type J outlets are used in a similar way.
See also
- AC power plugs and sockets
- Power entry module
- IEC 60309 specifies larger couplers used for higher currents, higher voltages, and polyphase systems.
- IEC 60906-1 A proposed standard for domestic wall sockets.
- NEMA connector North American standard for building receptacles and compatible cord connectors
References
- IEC 60799 edition 2.0 Electrical accessories -- Cord sets and interconnection cord sets
- International Standardized Appliance Connectors (IEC-60320) Reference Chart Includes diagrams of all couplers, their rated current, equipment class, and temperature rating.
External links
- "IEC 60320" at International Electrotechnical Commission
- Previews (table of contents and introduction) of IEC standard 60320: Appliance couplers for household and similar general purposes:
- IEC 60320-1 General requirements
- IEC 60320-2-1 Sewing machine couplers
- IEC 60320-2-3 Appliance couplers with a degree of protection higher than IPX0
- IEC 60320-2-4 Couplers dependent on appliance weight for engagement
- IEC 60320-3 Standard sheets and gauges
- Indian national standards equivalent to IEC standards:
- IS/IEC 60320-1:2001 General requirements
- IS/IEC 60320-2-2:1998 Interconnection couplers for household and similar equipment
- IS/IEC 60320-2-3:1998 Appliance couplers with a degree of protection higher than IPX0
Source of the article : Wikipedia
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